Page 20 - FAST FEED MILL Brochure_metric 2022
P. 20

RE             S1
         FFX4 XNMU-04
         "Bone Shaped" Inserts                                                                          Rd°
         with 4 Cutting Edges for                                            INSL
         Fast Feed Milling
                                                                       W1

                                              Dimensions                   Tough 1   Hard         Recommended
                                                                                                  Machining Data


                                                                       IC882  IC840  IC830  IC5820  IC808  IC810  ap  fz
           Designation            INSL      S1       RE        W1                               (mm)     (mm/t)
           FFX4 XNMU 040310HP      9.58     3.97     1.00     7.16   •    •   •   •            0.20-0.80  0.20-0.80
           FFX4 XNMU 040310RM-HP   9.58     3.97     1.00     7.16   •                •        0.20-0.80  0.20-0.80
           FFX4 XNMU 040310T       9.58     3.95     1.00     7.16            •       •   •    0.20-0.80  0.40-1.20
           FFX4 XNMU 040310RM-T    9.58     3.95     1.00     7.16                    •        0.20-0.80  0.40-1.20
         •  For side plunging, the initial cutting feed is 0.1 mm/t   •  HP - for austenitic stainless steel, titanium and high temperature alloys   •  T - for steel, ferritic and martensitic
         stainless steel, cast iron and hardened steel   •  RM - reinforced type insert
          HP           T            RM




          Average Cutting Data for FFX4 Fast Feed Cutters Size 04
           ISO                            Workpiece material                            Cutting Speed & Feed
           class               ISCAR               Typical materials
           DIN/                 mat.   Hardness   AISI/SAE/          Insert  Carbide  D.O.C.   vc   fz
          ISO 513 Description  group*   HB       ASTM      DIN W.-Nr.  type  grade  ap (mm)  (m/min)  (mm/tooth)  Coolant
                                                                           IC808         150-220  0.2-1.0  Dry
                Non-alloy steel  1-5   130-180    1020      1.0402
                                                                           IC830         140-200  0.2-1.2  Dry/Wet
                                                                           IC808         140-200  0.2-0.9  Dry/Wet
                                6-8    260-300    4340      1.6582
                Low alloy steel                                            IC830         120-180  0.2-1.1  Dry/Wet
            P                    9   HRC 35-42**  3135      1.5710     T/  IC808  0.2-0.8  130-180  0.2-0.8  Dry
                                                                      RM-T  IC830        120-160  0.2-1.0  Dry/Wet
                                                                           IC808         120-170  0.2-0.8  Dry
                High alloy steel  10-11  200-220  H13       1.2344
                                                                           IC830         100-150  0.2-0.9  Dry/Wet
                Ferritic/martensitic   12-13  200  420      1.4021         IC808         110-160  0.2-0.8  Dry
                stainless steel                                            IC830         100-150  0.2-0.9  Dry/Wet
                                                                           IC830         80-120   0.2-0.9
                Austenitic                                            HP/  IC840         80-140   0.2-0.8
            M                   14      200       304L      1.4306                0.2-0.8                  Wet
                stainless steel                                      RM-HP IC5820        100-160  0.2-0.7
                                                                           IC882         80-130   0.2-0.8
            K   Gray cast iron  15-16   250     Class 40  0.6025 (GG25)   T/  IC810  0.2-0.8  150-220  0.4-1.2  Dry
                Nodular cast iron  17-18  200  Class 65-45-12 0.7050 (GGG50)   RM-T  IC810  120-200  0.4-1.2
                                                                           IC882          20-30   0.2-0.7
                                                                           IC5820         25-35   0.2-0.6
                               33-35    340    Inconel 718  2.4668
                                                                           IC840          25-35   0.2-0.6
                High temperature                                      HP/  IC830          25-30   0.2-0.7
            S                                                                     0.2-0.8                  Wet
                alloys and Titanium                                  RM-HP IC882          25-35   0.2-0.7
                                                            3.7165         IC5820         25-40   0.2-0.6
                               36-37  HRC 30-32 AMS R56400
                                                           (Ti6AI4V ELI)   IC840          25-35   0.2-0.6
                                                                           IC830          20-30   0.2-0.7
                                                                       T/
            H   Hardened steel  38    HRC 45-49   HARDOX 450   plate       IC808  0.2-0.8  50-75  0.2-0.5  Dry
                                                                      RM-T
          * ISCAR material group in accordance with VDI 3323 standard  ** Quenched and tempered
          For machining under unstable conditions, the recommended cutting data should be reduced by 20-30%




















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